We make our own tooling and molds for our composite parts. All superstructures are molded vacuum-bagged sandwich of marine grade closed cell polymer foam of type Airex (contains no CFCs), vynilester resin and multi-axial fiberglass fabric.
Further reinforcements of fiberglass and timber are positioned in high stress areas associated with deck hardware. The hull and roof/cockpit superstructure are bonded using a specially developed polymer adhesive and then bolted together.
The gel coat lends the highest final finish.